To select the appropriate grinding machine, it’s crucial to share your component’s drawing with details like the required production volume, accuracy, size range, and the material to be ground. If you require excellent surface finishes and high precision in flatness and parallelism, a Reciprocating Surface Grinder tailored to your component’s size is ideal. If productivity is also a key factor along with surface finish, you might want to consider a Rotary Horizontal or Vertical Surface Grinder. For components that need to be ground on both sides with high accuracy and production efficiency, Double Disk Grinders are an excellent choice.

Yes, we offer assistance with pre-order trials. You can contact us to discuss the available options based on your specific needs. Pre-order trials are beneficial in determining the most suitable process for your application. With over five decades of experience, we can guide you in understanding the best pre-order trial process to meet your requirements.

We collaborate with you to assess the input conditions and desired output of your component, and then we design a process that is most suitable for your needs. Key factors such as the selection of the grinding wheel and coolant play a significant role in achieving the desired results. We also calculate the correct speeds and feeds to maximize productivity while ensuring the required accuracies and surface finish are met.

The grinding wheel is a critical component in the surface grinding process. Depending on the material’s composition, hardness, and the surface finish required, we recommend the appropriate grade, grit, and bond for the grinding wheel. Additionally, you can choose between various grinding segment shapes or a ring wheel to optimize the output for your specific application.

The selection of coolant concentration and base is vital to the grinding process. The concentration can influence the hardness or softness of the grinding wheel’s performance. It’s also important to direct the coolant accurately at the grinding line to maximize heat dissipation and prevent component distortion during grinding. The coolant’s temperature should be carefully managed, considering the material of the component, the production rate, and the required accuracy.

Proper lubrication is essential for extending the life of any machine. It’s important to use the correct specification of lubricating oil and maintain an appropriate lubrication schedule. Additionally, cleaning the grinding table at the end of each workday helps prevent rusting and extends the life and accuracy of the table or magnet on the grinder.

Yes, we at Alex recommend supporting your grinder throughout its lifespan. Having a service engineer conduct regular health checks and servicing at predetermined intervals is beneficial as it promotes a longer machine life and minimizes the overall life cycle cost. Alternatively, we suggest implementing a consistent preventive and predictive maintenance routine that your operating team can perform to ensure your grinder’s longevity.